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Partial Pressure Blending

Partial Pressure Blending is a technique in which a receiving cylinder (or bank) is used as a blending container on high pressure. There are no limits in the possibilities – any Nitrox, Heliox or Trimix blend can be made with this technique, which makes it very popular for “technical diving”, where a single dive can require different blends.

For providing Nitrox services for recreational diving, the technique has disadvantages:
High staff cost due to the long time to fill the cylinders – depending on the recommendations you follow, the filling speed is between 3 and 5 bar per minute.
High staff cost due to the need to oxygen clean equipment on a regular basis – almost the entire system and the cylinders and cylinder valves get in contact with pure oxygen at elevated pressures. All such equipment must be oxygen serviced on a regular basis. A recently cleaned valve or cylinder is never a problem, but each time a cylinder is filled, small contaminations enter the cylinder, which accumulate over time and thus increasing the risk.
High safety risk (fire and explosion) when the system is handled incorrectly – working with pure oxygen at elevated pressures is always a risk. The risk can be handled with proper procedures. Not knowing or ignoring the procedures increases the risk immediately.
High risk combined with high workload (cost) make this technique inadequate for filling bigger quantities of Nitrox cylinders. The technique easily triples the cost of a fill, compared to filling a cylinder with compressed air, which would make the option of diving with Enriched Air unattractive for the average recreational diver. The indicated disadvantages can be reduced by first filling in banks and then cascade into the diving cylinder, but will not be eliminated.
Because of the advantages of the system, many dive operations keep a filling whip around for special needs, such as filling cylinders for Semi-closed rebreathers, oxygen cylinders for emergencies and closed system rebreathers and to fill certain mixes for “technical diving”.
Required training:
  • Mathematics to calculate the required blend, without venting residual gas from the cylinder.
  • Compressor know-how to prepare and maintain the compressor to deliver oxygen compatible air.
  • Oxygen servicing the equipment that comes in contact with pure oxygen at elevated pressure.
  • Knowledge of the features of the system to increase safety.
  • Knowledge of the environment requirements for the filling system.
  • Knowledge of the filling procedures and administration.
All these aspects are covered in the special IT College seminar
For a free of charge calculation utility and calculation sheet go to:
http://www.instructor-training.com/e8030.asp

 

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email: info@instructor-training.com